Optimal solutions for
the industrial production
of buns and rolls

1 g weight accuracy
60 strokes / minute
36,000 pieces / hour

Industrial Roll Production

Rolls are eaten all over the world every day. Kaiser rolls for breakfast or lunch, Hamburger and Hot Dog buns as a quick meal and chocolate rolls or milk buns as a sweet snack in between. There is an almost infinite variety of types, shapes or patterns of rolls. So, what makes the quality of a good bun?

Process

The shape of the roll should be uniform and typical for its type, as the uniform shape demonstrates optimum processing. Unwanted holes in the rolls are avoided.

A fine but loose crumb structure is essential for good rolls, after all, the hamburger sauce should not sink into deep holes. The right intensity of processing is the key to success.

Fresh and soft, that´s how good rolls have to taste, even if you do not eat it directly after the purchase. A high water content extends the freshness and ensures a better aroma.

Complete roll production processes consist of coordinated components that enable efficient and continuous production of industrial baked goods. The production systems developed and installed by us are fully customized turn key solutions covering all processes from dough production through to the finished product.

CRUSTY

Example process

Up to 36,000 pcs./h
Process example for slit rolls
and kaiser rolls

Soft & Sweet

Example process

Up to 36,000 pcs./h
Process example for hamburger
buns, briochette, hot dog buns
and pain au lait

FLEXI

Example process

Up to 36,000 pcs./h
Process example for round,
longmoulded, stamped, flat
pressed, folded and curled rolls

We find the right solution for our customer´s needs and ensure that all modules are optimally networked. Our customers have only one point of contact when it comes to rolls.

POWER ROLL SYSTEM
SOFT STAR CT
EVOLUTION

We do not just deliver the machines, we also assume the complete project planning. We take account of process requirements, desired product characteristics and specific site situations, and we collaborate closely with our customers to design the optimum solution for their needs.

Our turn-key solutions are equipped with the latest technologies and high-quality components. Nearly all elements in our systems are WP Kemper products. We collaborate closely with our customers to find the right partners for any additional modules.

Our service includes the delivery, installation and set-up of the roll line, as well as the service needed. Through training of the machine operators and house technicians and regular maintenance, we want to make it possible to plan machine downtimes. But sometimes it comes to an unplanned machine downtime. With spare parts on stock and our Serviceline 24/7, we are available for you around the clock.

ProductionCare

Highest precision

And exact processing with the EVOLUTION roll line.

99% weight accuracy

With the head machines of the SOFT STAR series.

High product quality

By gentle dough production and processing.

Fully automatic, coordinated process steps

WP ROLL provides optimum production solutions for the industrial production of rolls all the way from dough processing through to freezing. We look after all engineering aspects, we design and deliver customized turn-key solutions. As mechanical engineers, we know what it takes to get a project right.

KEMPER MIXING mixing systems are optimally designed for the requirements of industrial mixing such as high process reliability combined with consistent dough quality and high performance.

Our SOFT STAR CTi ensures 99% weight accuracy.

SOFT STAR CTi

Stamping module

With cups for the precise
production of kaiser rolls.

Hygiene

Hygienic
pre-proofer.

Curled rolls

Production of curled rolls
with up to 4.5 curls.

WP ROLL roll lines are made of high-performance components. Easy accessibility of all sections allows easy cleaning. The modular design of the lines makes it possible to produce a wide variety of products with high weight accuracy on the same line.

Precise cuts even at high performance

Up to 36,000 kaiser rolls / hour

Uniform Hot Dog dough pieces

Soft Bun Systems

#modularrollline

Two different types of EVOLUTION ROLL LINES in progress

One EVOLUTION LINE with modules for the production of curled and longmoulded rolls and an EVOLUTION COMPACT for the production of slit rolls. Both lines will be feeded by our SOFT STAR CT head machines

#ontheroll

One roll line is gone (to the customer) and one is left and will be finished soon

#evolutionrollline

One roll line is gone (to the customer) and one is left and will be finished soon

We had also a factory acceptance test for the EVOLUTION LINE and now it is already on its way to the customer

WP KEMPER

WP ROLL

+49 5244 402-0

info@wp-kemper.de

Our sales representative will gladly answer your questions about our roll process solutions.

Quality as a result of

the optimal process

Industrial Roll Production

What makes the quality of rolls?

Shape

Crumb structure

Freshness