Mixer
KAIROS

The AI spiral mixer for
consistent mixing results

KAIROS combines the KEMPER 3-zone mixing principle with precise sensors and AI-assisted mixing analysis. It records and analyzes every mixing process, highlights quality deviations, and provides optimization recommendations. This allows you to fine-tune mixing and kneading times and ensure reproducible dough quality. Batch documentation provides a traceable record of recipe, temperature, and energy data.

Machine variants

KAIROS 120

120 kg dough
75 kg flour, minimum amount 38 kg
Bowl volume 175 l

KAIROS 160

160 kg dough
100 kg flour, minimum amount 50 kg
Bowl volume 260 l

KAIROS 200

200 kg dough
125 kg flour, minimum amount 63 kg
Bowl volume 300 l

KAIROS 240

240 kg dough
150 kg flour, minimum amount 75 kg
Bowl volume 350 l

KAIROS 400

240 kg dough
150 kg flour, minimum amount 75 kg
Bowl volume 350 l

Further variants

Our machines and lines are modular and individually adaptable to your needs. Talk to us, we would be happy to configure your project together with you.

 
 

Functions of the spiral mixer KAIROS
Always your dough expert.

Collect all data in real time during mixing, including:

  • Dough temperature
  • Torque
  • Speed
     

Batch records from daily production are compiled in a table, providing information on:

  • Final dough temperature
  • Energy input
  • Assessed dough quality
     

How does KAIROS do it?

Sensor data collected during mixing is stored and analyzed using the MIXCONTROL digital application. Smart systems visualize the entire mixing process, detect deviations, and provide optimization recommendations.

 

Digital evaluation of the dough quality

Modern sensor technology and measurement technology for the detection and evaluation of the dough quality.

Advantages and benefits of the spiral mixer KAIROS
Consistent mixing results, every time.

Intelligent

KAIROS evaluates every mixing process and provides optimization recommendations for improved dough quality. Batch after batch.

Complete documentation

Comprehensive batch documentation with deviation analysis helps you keep track of every batch.

Fast diagnostics

Live data enables immediate detection and correction of deviations.

Preserve expertise

Analyses and optimization recommendations remain available for future batches.

 
 

KEMPER 3-zone mixing principle
Always perfect doughs

The KAIROS is, like every WP Kemper spiral mixer, equipped with a spiral and guide bar (3-zone mixing principle). Excellent dough quality: The KEMPER 3-zone mixing principle combines a spiral and a guide bar.
 

Mixer KRONOS digital KEMPER 3-zone mixing principle
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Mixing zone

The spiral and guide bar hold the dough in position. Water and dry ingredients are mixed quickly, with effective energy input.

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Oxygen input

An air vortex behind the guide bar introduces oxygen into the dough. This supports gluten development, increased volume and an open crumb.

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Relaxation zone

The guide bar moves the dough out of the mixing zone and back in. During the relaxation phase, the dough can absorb water and cool down.

Mixing process with KEMPER 3-zone mixing principle

Adds more oxygen to the dough, producing soft,
easy to process doughs in reproducible quality.

Capacity

Kemper Mixing – bowl with dough
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Flour

38 - 250 kg

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Dough

120 - 400 kg

MIXCONTROL
Always know what’s happening in your mixing department.

Every mixing process is automatically documented, including the MIXCONTROL analysis. You can view and review current and past daily production records at any time. Analysis results are recorded using a star rating for a quick overview of daily production and are always available online.

WP MIXCONTROL provides a dashboard through the WP DIGITAL PORTAL for real-time monitoring of each dough batch at one-second intervals.

At the end of each mixing process, WP MIXCONTROL combines recipe data with recorded sensor data to evaluate the process. Selecting a batch in the logbook opens an analysis dashboard with the following information:

  • Transition from mixing to kneading: How much did the actual transition point deviate from the optimal point?
  • End of mixing: Was the dough fully developed, or how long was it overmixed?
  • Temperature and torque curves: Dough temperature and spiral torque throughout the mixing process.
  • Data for each mixing phase: Dough temperature, target and actual kneading times, and energy input.
 
 

Equipment and options of the spiral mixer KAIROS
Always the right solution.

We develop and manufacture all our machines and systems entirely in-house. Key strengths of our equipment include high operational reliability, excellent cost-effectiveness, and consistently high product quality.

Touchscreen

  • Combined with a PT100 temperature sensor in the guide bar

Multiphase

  • Frequency inverters control spiral and bowl speeds for optimal dough quality

Materials

  • Stainless steel machine frame and control cabinet
  • Plastic machine cover
  • Stainless steel mixing tools
     

Bowl trolley and Bowl

  • Includes a stainless steel bowl and handle made of stainless steel
  • Bowl swivel-mounted on a carriage with rubberized rollers
     

Fork lock

  • Powerful hydraulics hold the bowl securely in place

Operation

  • Automatic operating sequence
  • Our KEMPER 3-zone mixing principle
  • Bowl reversing function for clockwise and counterclockwise rotation
     

Ground clearance

  • Approx. 125 mm

Options:

  • KEMPER KEY
  • Data interface for connection to a higher-level control system
  • Separate control cabinet
  • Additional mixing tools
  • RFID bowl identification
  • Water inlet
  • Rigid bowl lid with provisions for connections to dosing systems
  • Bowl scraper
 

Product variety

In the production of wheat and wheat mix doughs, the KAIROS takes over the fine tuning.

Wheat doughs

Mixed wheat doughs

Service and support
We make sure that your production lines run.

Prevention

Our goal - reduce machine downtime and make them predictable through proactive maintenance.

Repairs

Faults can build up or just happen, no matter what precautions have been taken. When they do, it is vital to initiate and implement the necessary measures as soon as possible to let your lines run again.

Service 4.0

Well planned digitalization can achieve significant performance increases, and enhance the value of machines and equipment.

WP SERVICELINE

The WP SERVICELINE 24 is our guaranteed connection to the WP SERVICE and outside our opening hours  to our emergency service.

Clean is important. Even cleaner is better. WP Clean Up

Extend the life of your machine with the machine cleaner WP CLEAN UP.

WP CLEAN UP

 

Contact us
Any questions? We take care.
+49 5244 402-0
 

WPK Products 2023

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